
New Product Recommendation - From Microns to Millimeters!
The XD002.XYZ500K-A Piezo Clamp Unlocks a New Dimension of Precision Clamping
CoreMorrow
In manufacturing, microelectronics, and biological research fields, precise clamping has always been a core issue that is difficult to solve: fine parts with large size ranges require frequent fixture changes, flexible circuit boards as thin as cicada wings are prone to damage, and tiny biological slides are difficult to locate, etc. Traditional clamping equipment either has insufficient precision, resulting in a high workpiece loss rate, or is limited to the range and scale, making it difficult to control. To address the industry pain point of the difficulty in balancing precision and range, we have newly launched XD002.XYZ500K-A piezo clamps based on our existing technical accumulation of micron-level piezo wire clamps. This new product breaks the constraint of clamping range, achieving a leapfrog upgrade from micron-level to millimeter-level, and integrates a high-precision displacement system, combining wide-range clamping and micron-level precise positioning perfectly.

Unlike the original wire clamps suitable for micron-sized fine metal wires, XD002.XYZ500K-A piezo clamp breaks through the pain point of holding millimeter-sized thin and light workpieces and is specially designed for millimeter-sized thin and light workpieces:
1.The spacing of the voltage clamp jaws is up to 2mm, and the clamping range has jumped from the micrometer level to the millimeter level, easily adapting to various thin, medium and small-sized fine workpieces, such as glass sheets, thin metal sheets, flexible substrates,etc.;
2.It supports precise opening and closing movements with a travel of 500μm, and the clamping force is controllable. It can not only firmly fix thin and light workpieces but also avoid damage caused by rigid clamping, especially suitable for the precise clamping requirements of low-hardness and thin materials;
3.Customizable jaws: According to the specific specifications of the workpiece, the size of the exclusive jaws and the structure of the clamping surface can be customized to further expand the adaptability to specific scenarios.
XD002.XYZ500K-A piezo clamp forms a precise complementarity with the original wire clamping clamp, respectively covering the clamping requirements of millimeter-level thin and light workpieces and micron-level metal wires. It can be flexibly combined according to different working scenarios to enhance overall adaptability.

Another innovation of XD002.XYZ500K-A piezo clamp lies in the integration of the CoreMorrow linear piezo motor, achieving the coordinated operation of clamping and positioning:
1.Linear Piezo Motor: Precisely controls the free movement of the X-axis and Y-axis, with a travel range of ±10.5mm or 21mm, maintaining the original positioning accuracy without the need for additional positioning equipment;
2.Piezo Clamp Drive: Dedicated drive for the opening and closing of the clamp mouth ensures precise and controllable clamping actions of the piezo clamp, avoiding interference from multi-axis movements that may affect clamping accuracy.
This integrated design not only simplifies the equipment layout but also realizes the synchronous linkage of clamping and positioning, which solved the problems of cumbersome operation and precision deviation caused by the separation of clamping and positioning in traditional equipment. It is particularly suitable for automated production lines and precision experimental scenarios.

In addition, XD002.XYZ500K-A piezo clamp also possesses the core advantages of piezo drive technology:
1.Fast Response Speed: It can respond quickly and is suitable for high-speed automated operations.
2.High Positioning Accuracy: The step can be nanometer level, with small repeat positioning error, ensuring operational consistency.
3.Stable Operation: No electromagnetic interference, suitable for clean environments in precision manufacturing and scientific research.
4.Long Service Life: The piezo drive structure is wear-resistant and durable, reducing the frequency of replacement of vulnerable parts and lowering the total life cycle cost.
With the dual advantages of wide-range clamping and high-precision displacement, XD002.XYZ500K-A piezo clamp can be deeply adapted to the demands of multiple industries, making precise operations more efficient and reliable:
1.Precision Electronics Manufacturing Field: Suitable for clamping and assembling workpieces such as flexible circuit boards, thin metal gaskets, and micro battery electrode sheets. Its precise clamping force control can prevent the deformation of flexible materials, and the precise displacement of the X/Y axis ensures the assembly positioning accuracy, effectively reducing the scrap rate caused by clamping errors.
2.Biomedical and Scientific Research Fields: It can be used for the clamping and transportation of biological tissue sections, thin slides, and micro-medical devices. The millimeter-level clamping range is suitable for experimental carriers of different specifications. High-precision motion control ensures a stable operation process, avoiding damage to fragile biological samples and facilitating the precise conduct of pathological analysis, microbiological experiments,etc.
3.Microelectronics and Semiconductor Field: Compatible with the original micron-level fine metal wire (gold wire, silver wire, etc.) clamping scenarios, it can also be adapted to the positioning and clamping of thin wafer slicing, semiconductor packaging substrates and other workpieces. The wire clamping device can be freely configured according to requirements. The integrated design simplifies the packaging process and enhances the consistency of chip packaging.
4.Other Precision Processing Scenarios: Suitable for clamping and testing thin ceramic sheets, polymer films, tiny optical components, etc. The wide-range clamping capability reduces the cost of fixture replacement, while the high response speed and long service life characteristics are suitable for high-frequency operation requirements and lower equipment maintenance costs.

Note: Image from online research
|
Model |
XD002.XYZ500K-A |
|
S |
2mm |
|
Jaw Open/Closed Stroke |
500μm |
|
Active axes |
X,Y |
|
Travel Range |
21mm/±10.5mm |
|
MAx Speed |
5mm/s |
|
Resolution |
5nm |
|
Holding Force (Self-locking at rest) |
3.5N |
|
Scanning Range/Axis |
1.5μm |
|
Material |
Stainless Steel, Aluminum Alloy |
|
Working Temperature |
0~50℃ |
|
Dimensions |
65×65×84mm^3 |
|
Mass (Cable Excluded) |
265g |
|
Recommended Controller |
E53.C1K-J×3 |
E53.C1K-J compact piezo motor controller is specially designed for driving piezo motors. It is a single-channel open-loop piezo controller powered by 24VDC, and features digital control. When used in combination with multiple units, it can drive the XD002.XYZ500K-A piezo clamps. It is compact in size and structure, with dimensions of only 105×103×30.1mm^3, making it easy to integrate.

For further details, please call +86-451-86268790, or add WeChat ID: 17051647888.

